What Are Custom Vial Boxes?
Custom vial boxes are structured packaging built to hold and protect glass or plastic vials during storage and shipping. They typically include die-cut inserts or foam trays that hold each vial firmly in place, preventing movement, breakage, or leakage. Beyond protection, a vial box also carries the labeling and branding a pharmacy, clinic, or peptide brand needs to meet packaging expectations and build product trust at first glance.
Why Choose Custom Vial Boxes
- Secure vial protection custom inserts and slots keep vials stable during shipping and handling
- Tamper-resistant options locking flaps and secure closures reduce the risk of damage or tampering in transit
- Prescription-ready formats custom prescription vial boxes and custom prescription vial packaging boxes built with labeling space for dosage and compliance information
- Peptide-specific builds dedicated peptide boxes sized for single or multi-vial research and wellness products
- Precise sizing including custom 10ml vial boxes built to fit standard vial dimensions exactly
- Custom printed detail full-color custom printed prescription vial boxes with logos, labeling, and brand identity
Vial Box Sizes
| Size Category | Dimensions (L x W x H) | Typical Use Case |
|---|---|---|
| Single Vial (Small) | 1.5″ x 1.5″ x 3″ – 2″ x 2″ x 3.5″ | Single 2ml–5ml vial packaging |
| Single Vial (10ml) | 2″ x 2″ x 3.5″ – 2.25″ x 2.25″ x 4″ | Custom 10ml vial boxes, standard single-vial prescription packaging |
| Small Kit | 3″ x 2″ x 3.5″ – 4″ x 3″ x 4″ | 2–3 vial kits with insert tray |
| Medium Kit | 4.5″ x 3.5″ x 4″ – 6″ x 4″ x 4.5″ | 4–6 vial kits, prescription combo packaging |
| Large Kit / Shipping Carton | 6.5″ x 5″ x 4.5″ and up | Bulk vial sets, wholesale shipping cartons |
Note: These are standard reference sizes. Rigid Packaging Pro builds every custom vial box to your exact vial dimensions and insert requirements, with no die or plate charges regardless of size.
Materials and Finishing Options
- Materials: Rigid board, cardstock, corrugated board, kraft paper
- Inserts: Custom foam or cardboard vial inserts, molded trays for multi-vial kits
- Finishes: Matte or gloss lamination, spot UV, foil stamping, embossing/debossing, soft-touch coating
- Labeling space: Dedicated panels for dosage information, lot numbers, and compliance labeling on prescription and pharmaceutical builds
- Security features: Tamper-evident seals, locking tuck flaps, secure closures
Why Brands Choose Rigid Packaging Pro
- Free US shipping on every order
- Free design support from our in-house team
- No die or plate charges, ever
- Low 100-unit minimum order quantity
- 24/7 customer support
- Prototype approval before full production runs
From custom 10ml vial boxes to full prescription and peptide vial kits, our team will help you land on the right size, insert configuration, and finish for your product line.
Get Your Free Quote Today
Ready to order custom vial boxes? Contact Rigid Packaging Pro at +1-718-395-8979 or info@rigidpackagingpro.com for a free design consultation and quote.
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