What's the difference between reverse tuck end and straight tuck end boxes?

Reverse tuck end boxes have the front and back flaps tucking in opposite directions, leaving the front panel clean for full branding. Straight tuck end boxes have both flaps tucking in on the same side, which uses slightly less board and assembles a bit faster, but slightly reduces uninterrupted front-panel space.

What size tuck end box do I need?

It depends on your product's exact dimensions. As a starting point, small items like supplements or single cosmetics fit a 2 x 1 x 4 inch box, mid-size products fit around 3.5 x 2 x 6 inches, and larger retail sets typically need 5 x 3 x 9 inches or bigger. Every box is die-cut to your product's exact dimensions with no extra tooling cost for custom sizes.

What board weight is used for custom tuck end boxes?

Most custom tuck end boxes are manufactured using 14pt to 24pt SBS or kraft paperboard. The board thickness is selected based on the weight and protection requirements of your product rather than simply using the thickest available material.

What's the minimum order for custom tuck end boxes?

The minimum order quantity is 100 custom tuck end boxes per design, with no die-cut or printing plate charges regardless of the order size.

Can I get a physical sample before my full order prints?

Yes. A physical prototype is produced to your exact dimensions, tuck style, and artwork so you can verify the fit, folding, structure, and print quality before the full production run begins.

Custom Tuck End Boxes

Name: Rigid Packaging Pro
Address: 303 W 137th Street, #5A, New York, NY, 10030, US
Telephone: +1-718-395-8979
Price range: $

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Custom tuck end boxes are the folding carton most brands picture when they think “product box” flat-shipped, fast to assemble, and closed by tucking flaps into slots instead of taping or gluing. Rigid Packaging Pro produces tuck end boxes in reverse tuck, straight tuck, and tuck top styles for cosmetics, supplements, food, electronics accessories, and retail products, with free US shipping, free design support, no die or plate charges, and a 100-unit MOQ.

Tuck End Boxes Close Without Tape, Glue, or Extra Assembly Steps

Flaps tuck directly into slots cut into the box itself, so no adhesive or sealing equipment is needed.

This is the core reason tuck end boxes are the default choice for fast-moving retail products: a flat-packed blank folds up and locks shut by hand in seconds, whether that’s happening on a packing line or at a fulfillment center. There’s nothing to run out of and nothing that can fail to bond, unlike tape or glue-sealed cartons.

Reverse Tuck End Boxes Are the Standard for Retail Shelf Products

The front and back flaps tuck in opposite directions, which keeps the front panel clean for full-face branding.

Reverse tuck end boxes are the format most cosmetics, supplements, and food packaging uses, because the tuck seams sit on opposite panels rather than stacking on one side. That leaves the front panel uninterrupted for logo, product imagery, and ingredient panels the graphic space a shelf product actually needs to sell itself.

Straight Tuck End Boxes Are the Faster, Lower-Cost Option

Both flaps tuck in on the same side, which uses slightly less board and assembles a bit faster than reverse tuck.

Straight tuck end (STE) boxes trade a small amount of front-panel graphic space for a lower per-unit cost and faster hand-assembly, which makes them a common choice for smaller items, secondary packaging, or high-volume runs where the box itself isn’t the primary branding surface.

Tuck Top Boxes Work Well for Taller or Bag-Style Products

A single tuck flap seals the top while the rest of the box stays as a simple sleeve good for taller, narrower products.

Tuck top boxes are typically used where a full reverse or straight tuck closure isn’t necessary pouches, bagged goods, or taller narrow products where only the top needs a secure, tool-free seal.

Board Weight Is Matched to What’s Going Inside

Standard SBS (solid bleached sulfate) or kraft paperboard, typically 14pt to 24pt, depending on product weight.

Lighter products supplements, cosmetics samples, small accessories typically run on 14pt–16pt board, while heavier or bulkier items use 18pt–24pt for added rigidity. We size the board to your product rather than defaulting to the heaviest option, which keeps material cost and shipping weight down where a thicker board isn’t actually doing anything for you.

Custom Sizing and Printing Come With No Die or Plate Charges

Every custom tuck end box is die-cut and printed to your exact product dimensions and branding at no tooling cost.

Standard Size Guide for Custom Tuck End Boxes

Box Type	Length x Width x Height	Common Use
Small tuck end box	2″ x 1″ x 4″	Supplements, single cosmetics items, small accessories
Medium tuck end box	3.5″ x 2″ x 6″	Skincare, food products, electronics accessories
Large tuck end box	5″ x 3″ x 9″	Multi-item retail sets, larger consumer goods
Tuck top box	4″ x 2.5″ x 8″	Taller or bag-style products
Custom	Any dimension	Sized to your exact product, no plate charges

These are starting reference sizes. Send your product dimensions and we’ll confirm the tuck style and board weight as part of your free design mockup.

A Physical Prototype Gets Approved Before Your Full Run Prints

You see and handle an actual sample fold, tuck fit, and print color before production begins.

Because tuck end boxes rely on precise crease and slot placement to close correctly, testing a physical prototype catches fit issues before they’re baked into a full print run, rather than after thousands of units are already on press.

Why Order Custom Tuck End Boxes from Rigid Packaging Pro

Free US shipping on all standard orders
Free design support dielines built to your product dimensions and tuck style
No die or plate charges, even on fully custom sizes and printing
Low MOQ of 100 boxes per design
Physical prototype approval before full production
24/7 support from quote to delivery

Get a free quote: Call +1-718-395-8979 or email info@rigidpackagingpro.com. Final Design approval included before production.