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Crafting Incredible Custom Shape Rigid Boxes For Your Brand

Gone are the days when conventional packaging was sufficient enough for your brand. Nowadays, you must invest in custom packaging to wow your customers and enhance your brand awareness. That’s where custom shape rigid boxes come into play. 

These boxes are crafted as per your product’s specifications and can help your brand in many ways. 

Benefits Of Custom Shape Rigid Packaging

Some of those benefits are outlined below:

Material Wastage Reduction For Custom Shape Rigid Packaging

When you’re crafting packaging based on your product’s requirements, you are essentially crafting packaging that uses only the quantity of needed material. So, for example, no extra material goes to waste in manufacturing packaging that’s too big for your product. 

Custom Shape Rigid Box & Pacing Peanuts

Imagine having to pack your product in a packaging box that’s a bit large for it and requires packing peanuts to ensure padding. Of course, that’s an additional cost, right? However, in the long run, you will be reducing your cost by opting for custom shape rigid packaging that doesn’t require these additional items to ensure your product’s safety. 

Save Money On Shipping When Using Custom Shape Rigid Boxes

When your packaging is bespoke, it implies that there’s no space going to waste. This leads to the reduced volume occupied when shipping, and that translates into reduced shipping costs. 

Safety For Products & Custom Shape Rigid Packaging

When you opt for custom shape rigid boxes, your products enjoy snug-fitting. Therefore, they are protected better and can withstand retail handling and shipping. 

Crafting Custom Shape Rigid Boxes

However, before you can enjoy the mentioned above benefits, you have to craft a custom shape rigid box for your product. This is by no means an easy task; however, with the experienced staff at Rigid Packaging Pro, you can sit back and relax. Our packaging experts will help you make all of the right decisions while educating you about the different options. 

Some of the factors that you must consider are listed below:

Printing Techniques & Custom Shape Rigid Packaging

Printing techniques are chosen, or rather should be chosen after considering different factors. Generally, brands only consider the cost of the printing technique while ignoring other important aspects, and that’s when things take a turn for the worse. 

When choosing the printing technique, you must always pay attention to the print quality, cost of incorporating design changes, turnaround times and whether design changes would affect them, and whether the printing technique is cost-effective based on the size of your order. There are two primary printing techniques that are used for custom shape rigid boxes:

Digital Printing Technique

It offers a quick turnaround time and is cost-effective for low-volume orders as well. Furthermore, it can cater to design changes without affecting the schedule and budget. However, the print quality isn’t the best print quality that you can get. 

Offset Printing Technique

It provides you with the very best print quality. However, it requires initial setting up and offers higher turnaround times. Furthermore, it can’t cater to design changes without disrupting your schedule and budget. Lastly, it is cost-effective only for high-volume orders. 

Add-Ons For Custom Shape Rigid Packaging

These additional features (add-ons) can be used to transform your custom shape rigid boxes into something that stands out from the crowd and is able to attract your potential customers. Furthermore, they help in enhancing the customer experience when interacting with your products. Rigid Packaging Pro offers some of the most popular add-ons, such as:


Both of these techniques are used to add depth to your cookies cart packaging. Embossing leads to raised silhouettes whereas, debossing generates depressed silhouettes. 

Hot Stamping

It can help you transform the outlook of your custom shape rigid boxes. You can choose from different varieties of foils. The technique relies on high pressure and temperature for its execution. 

Spot UV

You can treat particular areas on your custom shape rigid packaging with UV. The treated areas become moisture-resistant and end up with a sheen. 

Window Packaging

If you want your customers to be able to take a peek inside your custom shape rigid boxes without having to open them, then this is the add-on for you. The window is made using die-cutting, and a clear PVC sheet is used to ensure that no dust enters the packaging. 

Prototyping Options And Custom Shape Rigid Packaging

Prototyping options are provided to help the clients get a feel of the final product. Generally, the following three prototyping options are available when you procure the services of a good packaging company:

  • 2D Prototyping
  • 3D Prototyping
  • Physical Prototyping

2D Prototyping 

This entails a 2D image file that details the die lines and designs. This is the most rudimentary type of prototyping. 

3D Prototyping

Some packaging companies offer 3D mockup videos, whereas others enable you to play around with a 3D model, thus enabling you to assess how the finished product will look alike. 

Physical Prototyping

Nothing, however, beats the actual thing. That’s why physical prototyping is offered so that you can interact with an actual finished product and have any changes made before the order is mass-produced. 

Color Models & Custom Shape Rigid Boxes

There are two color models that are generally used for packaging:

  • CMYK Color Model
  • PMS Color Model

CMYK is better suited for when you need color hues on your packaging. In comparison, the Pantone Matching System is ideal for spot colors. These color models have their pros and cons; for instance, it is difficult to achieve the same color over different printers when working with the CMYK color model. However, it can help you generate varying color hues. On the other hand, the PMS features over a thousand colors. However, it can’t help you create varying color hues.

Ready To Order Your Custom Shape Rigid Packaging?

You can reach out to Rigid Packaging Pro for all your custom shape rigid boxes’ needs. We also offer astonishing finishing coats to adorn your packaging. Get in touch with us today to learn more about our custom shape rigid packaging service and to place your order.


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